October 2020
Finishing the drawers - 9 Fit of the lining
Finishing the drawers - 9 Form covered with cloth and fitted to drawer
Finishing the drawers - 8 Cutting the form to size the drawer bottom
Finishing the drawers - 7 White poster board
Finishing the drawers - 6 Gathering the tools to line the drawer bottoms
Finishing the drawers - 5 Closeup of the velvet
Finishing the drawers - 4 Photo sent to my wife to verify the color
Finishing the drawers - 3 Spray adhesive
Finishing the drawers - 1 Velvet
Finishing side doors and adding hinges
Compressing a bit of the work here. I built the side doors, mortise and tenon corner joints (See photo), routed grooves for the panel. I glued up the center panel of 100% quarter-sawn sycamore. Finding clear, white pieces of sycamore among the remaining stock I had was a big challenge. In the end, I managed to get a clear face on one side for the outsides of the door. I debated what to do about the inside of each door. Finally, I opted to use some of the washi (Shoji screen paper) I had ordered for the front door, and taped in down at the edges on the inside of the door, covering the panel. I'll show photos of that on the completed project.
But up next was mounting the side doors. I ordered two pair of the smaller 1 1/4" tall Brusso (CB-302) butt hinges. Damn they're expensive. And I suppose that they're worth it, but it is such a premium these days to support American manufacturers. I did take some photos of the process as I cut the shallow mortises to house the hinges on the doors. Rather than a router, I just used some newly sharpened chisels and cut them out by hand.